Phosphate Bonded Plastic Ramming Refractory Castable for Furnace and Kiln Lining Repair

Product Description

Product Description

Plastic refractory castable is a high-plasticity, phosphate-bonded monolithic refractory material supplied in a ready-to-use form. It is widely applied for kiln lining repair, furnace hot zone construction, boiler maintenance, rotary kiln transition zones, burner areas, and industrial furnace masonry.

With excellent plasticity, high bonding strength, and strong resistance to spalling and abrasion, this material is ideal for applications requiring ramming, repairing, patching, or building curved furnace structures.

 

Features Of Refractory Castable

• High Plasticity - Easy to Ram & Install
  Excellent workability; no vibration required.

• Phosphate-Bonded System
  Provides strong adhesion, chemical resistance, and high-temperature strength.

• High Temperature Resistance
  Working temperature up to 1400-1650°C depending on alumina grade.

• Excellent Thermal Shock Resistance
  Suitable for areas subjected to frequent temperature fluctuations.

• Good Anti-Spalling & Abrasion Resistance
  Extends furnace lining lifetime.

• Ready-to-Use Material
  Supplied in plastic bags; just open and ram into place.

Applications Of Refractory Castable

Industrial Kilns & Furnaces

• Rotary kiln

• Tunnel kiln

• Shuttle kiln

• Heat-treating furnace

Boilers & Power Plants

• Circulating fluidized bed boiler

• Biomass boiler

• Steam generator lining

Metallurgy & Foundry

• Ladle repair

• Iron runner & slag channel

• Hot blast stove

• Furnace throat & tuyere area

Repair & Maintenance

• Patch repair

• Corner repair

• Burner zone fixing

• Ring formation control area

Brand Properties		PA-180	PA-170	PA-165	PA-160	PA-155	PA-150	PA-145
Application Limit TempºC		1,800	1,700	1,650	1,600	1,550	1,500	1,450
Bulk Density (g/cm3)		2.90	2.75	2.50	2.30	2.25	2.20	2.15
CCS/MOR (MPa)	110ºCx24h	30(6)	20(5)	12(3)	12(3.5)	8(2)	8(2)	6(2)
	1,000ºCx3h	50(8)	25(5)	25(3.5)	25(3)	25(3)	25(3)	25(3)
	1,400ºCx3h	60(10)	40(7)	70(4)	60(9)	60(9)	55(8)	-
Permanent Linear Change(%)	110ºCx24h	-0.7	-0.8	-0.9	-0.9	-1.0	-1.0	-1.0
	1,000ºCx3h	-0.6	-0.7	-0.5	-0.5	-0.3	-0.3	-0.25
	1,400ºCx3h	+0.15	0	+0.15	+0.15	+0.2	+0.2	-
(W/m.k) Thermal conductivity	500ºC	1.20	1.05	0.81	0.81	0.78	0.75	0.73
	1,000ºC	1.37	1.20	1.03	0.90	0.87	0.84	0.82
Chemical Analysis (%)	Al2O3	85	73	60	46	40	39	37
	SiO2	11	20	33	47	50	53	55

 

Q1 : How can you control your quality?

A1 : For each production processing, JUCOS have complete QC system for the chemical
       composition and Physical properties. After production, all the goods will be tested, and
       the quality certificate will be shipped along with goods.

Q2: Are you a manufacture or trader?
A2: We are truly a manufacturer, we not only can provide the high quality products with the
       best price, but also can offer the best pre-sale service and after-service.

Q3 : Do you provide free samples?
A3 : Of course, free samples are available.

Q4 : What is your lead time? 
A4 : It usually needs about 15- 20 days after receiving the PO.

Q5 : Can we visit your company?
A5 : Yes, for sure, you are welcome to visit JUCOS company and our products.
       Also, we can talk more about the technique details if you need.

Q6 : What is the warranty of your products?
A6 : Our products have at least 1 year warranty,if any quality problems,
    we will take responsibility of the cost of the shipment and the replacement.

Q7: What's the MOQ of trial order?
A7 : No limit, we can offer the best suggestions and solutions according to your condition.

Q8: Why choose us?
A8: We had been in this line for more than 25 years, we can not only provide you high
      quality products with competitive price, but also we can supply good technique service
      which can help you solve problems.

Q9 : What standards do you have?
A9 : Our products meet the standards, such as ASTM, ASME, AMS, DIN, JIS etc. 
       The third party testing is all available for us.