Phosphate Bonded Plastic Ramming Refractory Castable for Furnace and Kiln Lining Repair
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| Customization: | Available |
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| Application: | Cement Production, Construction Industry, Furnace Linings, Glass Production, Steelmaking Industry |
| Type: | Refractory Material |
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Basic Info.
- Al2O3
- 30-90
- Sio2
- 15-48
- Application Limit Temp
- 1000-1700
- Material
- Castable
- Transport Package
- Sea-Worthy Wooden Case
- Specification
- Powder
- Trademark
- jucos
- Origin
- China
Product Description
Plastic refractory castable is a high-plasticity, phosphate-bonded monolithic refractory material supplied in a ready-to-use form. It is widely applied for kiln lining repair, furnace hot zone construction, boiler maintenance, rotary kiln transition zones, burner areas, and industrial furnace masonry.
With excellent plasticity, high bonding strength, and strong resistance to spalling and abrasion, this material is ideal for applications requiring ramming, repairing, patching, or building curved furnace structures.
Features Of Refractory Castable
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High Plasticity - Easy to Ram & Install
Excellent workability; no vibration required. -
Phosphate-Bonded System
Provides strong adhesion, chemical resistance, and high-temperature strength. -
High Temperature Resistance
Working temperature up to 1400-1650°C depending on alumina grade. -
Excellent Thermal Shock Resistance
Suitable for areas subjected to frequent temperature fluctuations. -
Good Anti-Spalling & Abrasion Resistance
Extends furnace lining lifetime. -
Ready-to-Use Material
Supplied in plastic bags; just open and ram into place.
Applications Of Refractory Castable
Industrial Kilns & Furnaces
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Rotary kiln
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Tunnel kiln
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Shuttle kiln
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Heat-treating furnace
Boilers & Power Plants
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Circulating fluidized bed boiler
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Biomass boiler
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Steam generator lining
Metallurgy & Foundry
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Ladle repair
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Iron runner & slag channel
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Hot blast stove
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Furnace throat & tuyere area
Repair & Maintenance
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Patch repair
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Corner repair
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Burner zone fixing
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Ring formation control area
| Brand Properties |
PA-180 | PA-170 | PA-165 | PA-160 | PA-155 | PA-150 | PA-145 | |
| Application Limit TempºC | 1,800 | 1,700 | 1,650 | 1,600 | 1,550 | 1,500 | 1,450 | |
| Bulk Density (g/cm3) | 2.90 | 2.75 | 2.50 | 2.30 | 2.25 | 2.20 | 2.15 | |
| CCS/MOR (MPa) | 110ºCx24h | 30(6) | 20(5) | 12(3) | 12(3.5) | 8(2) | 8(2) | 6(2) |
| 1,000ºCx3h | 50(8) | 25(5) | 25(3.5) | 25(3) | 25(3) | 25(3) | 25(3) | |
| 1,400ºCx3h | 60(10) | 40(7) | 70(4) | 60(9) | 60(9) | 55(8) | - | |
| Permanent Linear Change(%) | 110ºCx24h | -0.7 | -0.8 | -0.9 | -0.9 | -1.0 | -1.0 | -1.0 |
| 1,000ºCx3h | -0.6 | -0.7 | -0.5 | -0.5 | -0.3 | -0.3 | -0.25 | |
| 1,400ºCx3h | +0.15 | 0 | +0.15 | +0.15 | +0.2 | +0.2 | - | |
| (W/m.k) Thermal conductivity | 500ºC | 1.20 | 1.05 | 0.81 | 0.81 | 0.78 | 0.75 | 0.73 |
| 1,000ºC | 1.37 | 1.20 | 1.03 | 0.90 | 0.87 | 0.84 | 0.82 | |
| Chemical Analysis (%) | Al2O3 | 85 | 73 | 60 | 46 | 40 | 39 | 37 |
| SiO2 | 11 | 20 | 33 | 47 | 50 | 53 | 55 | |
Q1 : How can you control your quality?
A1 : For each production processing, JUCOS have complete QC system for the chemicalcomposition and Physical properties. After production, all the goods will be tested, and
the quality certificate will be shipped along with goods.
Q2: Are you a manufacture or trader?
A2: We are truly a manufacturer, we not only can provide the high quality products with the
best price, but also can offer the best pre-sale service and after-service.
Q3 : Do you provide free samples?
A3 : Of course, free samples are available.
Q4 : What is your lead time?
A4 : It usually needs about 15- 20 days after receiving the PO.
Q5 : Can we visit your company?
A5 : Yes, for sure, you are welcome to visit JUCOS company and our products.
Also, we can talk more about the technique details if you need.
Q6 : What is the warranty of your products?
A6 : Our products have at least 1 year warranty,if any quality problems,
we will take responsibility of the cost of the shipment and the replacement.
Q7: What's the MOQ of trial order?
A7 : No limit, we can offer the best suggestions and solutions according to your condition.
Q8: Why choose us?
A8: We had been in this line for more than 25 years, we can not only provide you high
quality products with competitive price, but also we can supply good technique service
which can help you solve problems.
Q9 : What standards do you have?
A9 : Our products meet the standards, such as ASTM, ASME, AMS, DIN, JIS etc.
The third party testing is all available for us.
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